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conversion to cans and ends

 

Cans for food and drinks may be constructed out of either two or three pieces of metal.

Three-piece cans, which were developed in the middle of the 19th century, consist of a cylindrical body rolled from a piece of flat metal with a longitudinal seam (usually formed by welding) together with two can ends, seamed on to each end of the body. Three-piece cans, made from steel, may be made in almost any practical combination of height and diameter. This process is particularly suitable for making cans of mixed specifications as it is relatively simple to change the specification of can being made.

Two-piece cans are made from a disc of metal which is reformed into a cylinder with an integral end. To this cylinder, an end is seamed to close the can. The operation of reforming sheet metal without changing the metal thickness is called "drawing and re-drawing". Alternatively the drawn can may be passed through circular dies to thin or 'iron' the walls. Drawn and ironed cans, referred to as "DWI" or "D&I" cans, are particularly suited to making large volumes of cans of the same basic specification where the height is greater than the container diameter.

Ends to seal the cans come in a variety of designs from simple ends requiring a can opener to peelable ends in which a foil membrane can be removed by hand. Convenient openings such as ring pull ends for food products or lever lids for paints are now common place.

Because of the large volumes in which cans are manufactured, statistical sampling techniques must be used for checking and controlling all quality aspects of the can and end making processes. Video scanning, light or pressure testing is often used to check finished components before sending to customers.

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